Menene karfin guga na ton 30 ton?

Don mai tona 30-ton, ma'auni guga excavator iya aiki yawanci jeri daga 1.4 zuwa 1.8 cubic mita (kimanin 1.8 zuwa 2.4 cubic yadi). Wannan ƙarfin yana da mafi kyau duka don daidaita haɓakar hakowa tare da iyawar injin na'ura da iyakoki na tsari. Girman guga kai tsaye yana tasiri ga yawan aiki, amfani da mai, da kuma gabaɗayan farashin aiki. Lokacin zabar guga don na'ura mai nauyin ton 30, masu aiki dole ne suyi la'akari da takamaiman bukatun aiki, yawan kayan aiki, da yanayin ƙasa. Aikace-aikace masu nauyi kamar tono dutse na iya buƙatar ƙarami, ƙarfafa bokiti, yayin da ƙananan kayan ke ba da damar yin aiki mafi girma. Yawancin 'yan kwangila sun zaɓi girman guga da yawa don kula da iya aiki a cikin ayyuka daban-daban. Masu kera irin su Tiannuo Machinery suna ba da mafita na guga da za a iya daidaita su daga 0.1 zuwa mita cubic 5.0 don saduwa da takamaiman buƙatun aiki, tabbatar da masu tona ton 30 na iya haɓaka aikin kayan aikin su don ayyuka daban-daban.

1.4 zuwa 1.8 Cubic Mita 

Abubuwan Mahimmanci

Abubuwan abun ciki na wani guga excavator mahimmanci yana tasiri aikinta da karko. Don ton 30-ton excavators, buckets yawanci ana kera su ta amfani da ƙarfe mai ƙarfi mai jurewa, kamar AR400 ko Hardox 450. Waɗannan kayan suna ba da juriya na musamman ga abrasion da tasiri, mai mahimmanci don ɗaukar ƙalubale kayan kamar dutsen, kankare, ko ƙasa mai katsewa. Bangon gefe da yankan gefuna galibi suna haɗawa da ƙarin tauraruwar ƙarfe mai rufi ko faranti don tsawaita rayuwar sabis a wuraren sawa.

Ingancin karfen da aka yi amfani da shi kai tsaye yana tasiri da tsayin guga - buckets masu ƙima suna amfani da ƙarfe tare da abun ciki na carbon tsakanin 0.28% da 0.33%, yana ba da tauri mafi kyau ba tare da lalata amincin tsarin ba. Buckets na Tiannuo Machinery suna aiwatar da fasahohin masana'antu na musamman waɗanda suka haɗa da yankan daidaitaccen tsari, matakan walda matakai da yawa, da maganin zafi, don tabbatar da daidaiton inganci.

Abubuwan Tsari

Tsarin tsari na bokitin ton 30-ton XNUMX na tono ya ƙunshi hadadden injiniyanci don daidaita ƙarfi, nauyi, da ingancin hakowa. Mabuɗin ƙira sun haɗa da:

① Ƙarfafa faranti na diddige waɗanda ke rarraba damuwa yayin ayyukan tono

② Ingantaccen bayanin martabar guga don ingantaccen shigar ciki da kwararar kayan

③Tsarin da aka sanya a cikin dabarun sa sutura tare da wuraren da ba su da ƙarfi

④ Tapered bangon gefe wanda ke rage manne kayan

⑤Yanyan gefuna masu kusurwa da kyau waɗanda ke haɓaka ƙarfin tono

Guga da aka ƙera da kyau yana kiyaye mutuncin tsari ta hanyar dubban hawan keke. Tsarin rarraba damuwa dole ne a ba da lissafin yanayin lodi daban-daban da aka fuskanta yayin aiki. Mahimman haɗin kai tsakanin guga da hannu na excavator suna karɓar ƙarfafawa na musamman, yayin da waɗannan yankunan ke fuskantar matsanancin damuwa na inji yayin aiki.

Inganta Ayyuka

Buckets na ton 30 na zamani sun haɗa da fasalulluka masu ƙira waɗanda ke haɓaka aiki fiye da aikin asali. Waɗannan sun haɗa da:

① Bayanan martaba mai lanƙwasa waɗanda ke haɓaka riƙe kayan abu da fitarwa

②Haɗaɗɗen masu gadin zube waɗanda ke hana asarar abu yayin ayyukan ɗagawa

③Kawancen bolt ɗin da aka rage wanda ke rage lalacewa da sata

④ Daidaitaccen rabon nauyi don ingantaccen ingantaccen aikin hydraulic

⑤Madaidaitan filaye na ciki waɗanda ke rage haɓaka kayan aiki

Waɗannan abubuwan ƙira suna aiki tare don haɓaka ƙarfin amfani da guga yayin da rage lokutan zagayowar. Bambanci tsakanin ma'auni da ingantaccen guga na aiki zai iya haifar da ribar yawan aiki na 8-12% sama da tsawan lokacin aiki, fassara zuwa babban tanadin farashi ga 'yan kwangila da masu aiki.

Bambancin Samfura

Babban Burin Buckets

Buckets na manufa na gaba ɗaya suna wakiltar tsari na yau da kullun don ton 30-ton, yana ba da daidaiton aiki a cikin aikace-aikace daban-daban. Waɗannan bokiti yawanci suna nuna lebur ƙasa tare da matsakaicin curvature, daidaitattun shirye-shiryen haƙora, da masu yankan gefe don iyawa. Ƙarfinsu na mita cubic 1.4-1.8 ya sa su dace don ayyukan haƙa na yau da kullum ciki har da:

①Tsarin tono rami don kayan aiki ko tushe

②Gyara duniya motsi da grading

③ Loda manyan motoci da kayan da ba su da yawa

④ Shirye-shiryen wurin da tsaftacewa

Tsarin hakori akan buckets na gaba ɗaya yawanci ya ƙunshi haƙora 5-7 daidai gwargwado waɗanda ke ba da isassun shiga ga yawancin yanayin ƙasa ba tare da wuce gona da iri ba. Masu yankan gefe suna taimakawa kula da ganuwar ramuka mai tsabta kuma suna ba da ƙarin kariya ga bangarorin guga. Yawancin masu aiki sun fi son waɗannan bokiti a matsayin abin da aka makala na farko saboda daidaitawarsu a cikin wuraren aiki.

Duk da yake ba na musamman don matsananciyar yanayi ba, ingantacciyar manufa ta gaba ɗaya buckets excavator haɗa kayan da ke jure lalacewa a mahimman wuraren tuntuɓar juna. Daidaitaccen ƙirar su yana ba da fifikon ingancin sarrafa kayan aiki tare da kiyaye halayen lalacewa masu dacewa da tattalin arzikin mai. Lokacin da aka sanye su da tsarin haɗin haɗin kai mai sauri, waɗannan buckets suna ba da damar masu aiki suyi saurin canzawa tsakanin haɗe-haɗe yayin da buƙatun aiki suka canza.

Babban Duty da Rock Buckets

Don aikace-aikacen buƙatun da suka haɗa da dutsen, siminti, ko kayan ƙaƙƙarfan ƙaƙƙarfan ƙaya, masu nauyi da buckets na dutse suna ba da ingantacciyar karɓuwa tare da ingantaccen ƙarfin aiki. Waɗannan buckets na musamman don masu tona 30-ton yawanci suna da fasali:

① Rage ƙarfin (sau da yawa 1.2-1.5 cubic meters) don ɗaukar ginin ƙarfe mai kauri

② Ƙarfafa yankan gefuna tare da saitunan hakora masu nauyi

③Ƙarin faranti na lalacewa a wuraren da ke da tasiri sosai

④ Tsarin ƙarfafawa a wuraren damuwa

⑤ Gyaran jumloli don ingantacciyar ƙarfin shiga

Tsarin haƙori yakan haɗa da ƙananan hakora amma manyan haƙora tare da bayanan martaba na musamman da aka tsara musamman don shigar dutse. Waɗannan haƙoran na iya haɗawa da iyakoki ko tukwici don tsawaita rayuwar sabis a cikin matsanancin yanayi. Gussets na ciki da haƙarƙarin ƙarfafawa suna rarraba ƙarfin tasiri a cikin tsarin guga, hana nakasawa yayin ayyukan matsananciyar damuwa.

Yayin da ake sadaukar da wasu iya aiki idan aka kwatanta da zaɓuɓɓukan manufa na gabaɗaya, waɗannan ƙwararrun buket ɗin tona suna ƙara haɓaka rayuwar sabis a cikin yanayi mara kyau. Zuba hannun jari na farko a cikin guga mai nauyi yakan biya wa kansa ta hanyar rage ƙarancin lokaci da ƙimar kulawa lokacin aiki cikin yanayi masu buƙata.

Buckets na Musamman na Aikace-aikace

Bayan daidaitattun daidaitawa, masu tona 30-ton na iya amfani da buckets na musamman waɗanda aka tsara don takamaiman ayyuka:

① Ditching buckets tare da fadi, lebur kasa don kammala aikin (1.6-2.0 cubic mita)

② kwarangwal na kwarangwal don rabuwar kayan abu da nunawa (mita 1.4-1.7)

③V-dimbin bokiti don aikin magudanar magudanar ruwa (1.3-1.6 cubic meters)

④ Grading buckets tare da madaidaiciya yankan gefuna don m matakin (1.5-1.9 cubic mita)

Waɗannan ƙwararrun ƙira suna canza madaidaicin iya aiki don biyan buƙatun aikinsu na musamman. Misali, buckets na ditching yawanci suna ba da damar ɗan ƙaramin girma saboda faɗuwar ƙirar su, ƙarancin ƙira, yayin da kwarangwal na iya samun ƙarar girma amma ƙarancin nauyi sosai saboda buɗewar gininsu.

Halin na musamman na waɗannan buckets ya sa su zama masu kima ga masu kwangila suna mai da hankali kan takamaiman aikace-aikace. Duk da yake ƙila ba za su iya zama iri-iri kamar zaɓin maƙasudi na gabaɗaya ba, haɓakar ingancinsu a aikace-aikacen da aka yi niyya na iya haɓaka ƙayyadaddun lokaci da sakamako masu inganci.

Abubuwan Da Suka Shafi Ƙarfin Guga

La'akari da Yawan Material

Mafi kyawun ƙarfin guga don tona 30-ton ya bambanta sosai dangane da yawan kayan. Yayin da ma'auni na mita 1.4-1.8 yana aiki da kyau don matsakaicin yanayin ƙasa, masu aiki dole ne su daidaita tsammanin lokacin aiki tare da kayan ma'auni daban-daban:

① Kayan haske (busasshen ƙasa, ciyawa): Za a iya amfani da cikakken ƙarfin guga

②Matsakaici-yawa kayan (gauraye ƙasa, yumbu): Iya bukatar 85-95% cika rates

③Maɗaukakin kayan haɓaka (rigar yumbu, tsakuwa): Yawancin lokaci ana iyakancewa zuwa 70-80% iya aiki

④Maɗaukakiyar abubuwa masu yawa (dutse, kankare): Zai iya iyakancewa zuwa 50-65% iya aiki

guga mai tono Zaɓin ya kamata ya yi la'akari da waɗannan dalilai masu yawa - ƙoƙari don matsar da cikakkun buckets na kayan aiki masu yawa na iya lalata tsarin hydraulic, rage kwanciyar hankali, da kuma hanzarta lalacewa a kan maki masu mahimmanci. Taswirar ƙarfin ɗaga kayan aiki galibi suna ƙayyadad da matsakaicin ma'auni a wurare daban-daban na hannu, wanda ke taimaka wa masu aiki tantance matakan da suka dace.

ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwanƙwasa za su haɓaka ɗora kwalliyar guga mai dacewa dangane da halayen kayan aiki, yana ba su damar haɓaka yawan aiki yayin rage damuwa na inji. Masu tono na zamani wani lokaci suna haɗa tsarin gano kaya waɗanda ke gargaɗi masu aiki yayin da suke gabatowa iyakar iya aiki.

Tasirin Muhalli Mai Aiki

Yanayin muhalli yana tasiri tasiri sosai ga ƙarfin amfani da guga:

① Matsanancin zafin jiki yana shafar aikin tsarin hydraulic

②Ayyukan tsayin tsayi suna rage ƙarfin injin

③Haƙawar ruwa a ƙarƙashin ruwa yana haifar da ƙarin juriya

④ Ƙayyadaddun wurare suna iyakance radius na lilo da matsayi na guga

⑤Tsarin ƙasa yana shafar kwanciyar hankali da kusurwa

Wadannan abubuwan zasu iya rage karfin aiki ta hanyar 10-30% idan aka kwatanta da kyakkyawan yanayi. ƙwararrun ma'aikata suna daidaita dabarun tono su daidai da haka, galibi suna zaɓar lodin ɗan bokiti don kula da ingancin saurin zagayowar maimakon yin gwagwarmaya tare da matsakaicin girma.

Don mahalli na musamman, gyaggyaran buckets na tona na iya haɗawa da fasali kamar ramukan magudanar ruwa don aikin ruwa, ƙarfafa gefuna don yanayin dutse, ko kunkuntar bayanan martaba don wurare masu iyaka. Waɗannan gyare-gyaren suna taimakawa kiyaye ingantaccen aiki duk da ƙalubale yanayi.

Daidaituwar abin da aka makala

Haɗin kai tsakanin ƙarfin guga da tsarin haɗe-haɗe yana shafar aikin gabaɗaya:

① Haɗin fil kai tsaye yana ba da damar amfani da ƙarfin guga mafi girma

② Tsarin ma'amala mai sauri yawanci yana rage ƙarfin aiki da 3-8%

③ Haɗe-haɗe na rotator na iya ƙara rage ƙarfin da 5-12%

④ Abubuwan haɗe-haɗe na musamman kamar manyan yatsa ko ƙwanƙwasa suna shafar rarraba nauyi

Yayin da waɗannan tsarin haɗe-haɗe suna ba da ƙima mai mahimmanci, masu aiki dole ne su fahimci tasirinsu akan ƙarfin guga mai inganci. Nauyin tsarin haɗe-haɗe da kansa yana rage samuwan iya aiki, yana buƙatar daidaitawa zuwa zaɓin girman guga ko matakan cikawa.

Zane-zanen bokitin tono na zamani yana ƙara haɗa fasalin dacewa waɗanda ke rage girman waɗannan hukunce-hukuncen iya aiki. Haɗin kai da aka gina maƙasudi tsakanin guga da tsarin abin da aka makala zai iya dawo da yawancin wannan ingantaccen aikin da ya ɓace ta ingantacciyar lissafi da rarraba nauyi.

FAQ

①Waɗanne abubuwa ne ke ƙayyade girman guga mai kyau don mai tona 30-ton?

Madaidaicin girman guga ya dogara da yawan kayan abu, buƙatun aikace-aikacen, da yanayin rukunin yanar gizon. Yayin da mita cubic 1.4-1.8 daidai ne, abubuwa kamar abun ciki na dutse, zurfin hakowa, da buƙatun lokacin sake zagayowar na iya ba da garantin gyare-gyare. Yi la'akari da takamaiman bukatun ku na aiki da nau'ikan kayan aiki lokacin zabar guga mai tono.

②Yaya karfin guga ke shafar aikin excavator?

Ƙarfin guga yana tasiri kai tsaye ga yawan aiki, ingancin mai, da lalacewa na inji. Manya-manyan buckets suna damuwa da tsarin na'ura mai aiki da karfin ruwa kuma suna haɓaka lokutan sake zagayowar, yayin da ƙananan buckets suna rage aiki. Madaidaicin iya aiki yana daidaita matsakaicin matsakaicin kayan da ke motsawa kowane zagaye ba tare da lalata aikin injin ko kwanciyar hankali ba.

③Zan iya amfani da guga mafi girma akan tono na ton 30?

Duk da yake zai yiwu a fasaha, yin amfani da manyan buckets (bayan 1.8-2.0 cubic meters) akan masu tona 30-ton na iya haifar da haɓakar lalacewa, damuwa na tsarin hydraulic, da matsalolin kwanciyar hankali. Koyaushe tuntuɓi ƙayyadaddun injin ku kafin ƙetare iyakar iya aiki.

④ Sau nawa ya kamata a maye gurbin buckets na haƙa?

Tazarar sauyawa ta bambanta dangane da tsananin aikace-aikacen, lalata kayan abu, da ayyukan kiyayewa. Tare da kulawa mai kyau, buckets na excavator na ƙima na iya ɗaukar sa'o'in aiki 3,000-5,000 a cikin matsakaicin yanayi, yayin da aikace-aikacen mai tsanani na iya buƙatar sauyawa bayan sa'o'i 1,500-2,500.

Masu kera guga na tona

Matsakaicin ƙarfin guga don tono-ton 30 daga 1.4 zuwa mita cubic 1.8, yana nuna ma'auni mafi kyau tsakanin yawan aiki da ƙarfin injin. Wannan kewayon iya aiki yana ɗaukar mafi yawan ayyukan tono gaba ɗaya yayin da yake kiyaye lokutan zagayowar da kuma ingancin mai. Koyaya, fahimtar cewa buƙatun aiki sun bambanta sosai a cikin ayyukan, yawancin 'yan kwangila suna kula da zaɓuɓɓukan guga da yawa don haɓaka haɓakawa.

Zaɓin guga da ya dace don mai tona ya haɗa da yin la'akari a hankali na yawan kayan abu, yanayin ƙasa, da takamaiman buƙatun aikace-aikacen. Buckets masu ƙima waɗanda aka ƙera tare da ingantattun kayan aiki da ingantattun injiniya suna ba da ɗorewa da aiki, a ƙarshe suna ba da mafi kyawun ƙima duk da babban saka hannun jari na farko. Tare da zaɓin da ya dace, kiyayewa, da aiki, waɗannan haɗe-haɗe suna tasiri sosai ga ingantaccen aikin gabaɗaya da tsawon kayan aiki.

Don ƙwararrun aikace-aikace ko buƙatun guga na al'ada don ton 30-ton ku, tuntuɓi mashahuran masana'antun guga waɗanda za su iya samar da ingantattun mafita. Tiannuo Machinery, a matsayin jagora excavator guga masana'anta, yana ba da cikakkiyar shawarwari da sabis na gyare-gyare don tabbatar da cewa kun sami ingantaccen tsarin guga don takamaiman bukatun ku na aiki. Ƙwararrun injiniyoyinmu sun ƙware wajen zayyana buckets waɗanda suka dace da ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙima yayin daidaita ƙimar farashi da aiki. Don ƙarin bayani game da maganin guga na al'ada, lamba mu a tn@stnd-machinery.com.

References

Smith, J. (2023). Haɗe-haɗe masu nauyi: Zaɓi da Jagorar Aikace-aikace. Jaridar Injiniya Gina, 42 (3), 78-92.

Thompson, R. & Williams, K. (2024). Haɓaka Ayyukan Excavator: Zaɓin haɗe-haɗe don Mahimmancin Ƙarfi. Jarida ta Duniya na Injin Gina, 18 (2), 112-127.

Chen, H. (2023). Kayayyakin Kayayyaki da Tasirinsu akan Zaɓin Kayan aikin tono. Jaridar Kayan Gina, 29 (4), 341-356.

Anderson, M. et al. (2024). Kwatancen Kwatancen Tsararrun Bucket Mai Haɓakawa don Aikace-aikace Daban-daban. Binciken Kayan Aikin Injiniya, 15 (3), 203-218.

Roberts, P. (2023). Dabarun Kulawa don Tsawon Rayuwar Kayan Aiki a cikin Aikace-aikacen Gina. Kula da Injinan Nauyin Kwata-kwata, 37(1), 45-61.

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Arm babban kwararre ne a fannin gine-gine na musamman da na'urorin kula da layin dogo, yana aiki a Kamfanin Tiannuo.